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Safety assessment of the process RCS Plastics, based on the VACUNITE (EREMA basic and Polymetrix SSP V‐leaN) technology, used to recycle post‐consumer PET into food contact materials

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Legal notice: The full opinion will be published in accordance with Article 10(6) of Regulation (EC) No 1935/2004 once the decision on confidentiality, in line with Article 20(3) of the Regulation, will be received from the European Commission. Technical details on technology step 3 (Section 3.3.1), details of the performed challenge test (Section 3.3.2 and Section 3.4), the information related to the specifications of washed flakes (Section 3.2.2, Section 3.4 and Appendix A), as well as the text and table on the operational parameters (Appendix C) have been provided under confidentiality and they are redacted awaiting the decision of the Commission.

Abstract

The EFSA Panel on Food Contact Materials, Enzymes and Processing Aids (CEP) assessed the safety of the recycling process RCS Plastics (EU register number RECYC212), which uses the VACUNITE (EREMA basic and Polymetrix SSP V‐leaN) technology. The input material is hot caustic washed and dried poly(ethylene terephthalate) (PET) flakes originating from collected post‐consumer PET containers, including no more than 5% PET from non‐food consumer applications. The flakes are heated in a continuous reactor under vacuum before being extruded and pelletised. The crystallised pellets are then preheated and submitted to solid‐state polycondensation (SSP) in a continuous reactor at high temperature under vacuum and gas flow. Having examined the challenge test provided, the Panel concluded that the continuous reactor (step 2) and the SSP reactor (step 4) are critical in determining the decontamination efficiency of the process. The operating parameters to control the performance are temperature, pressure and residence time for steps 2 and 4 as well as gas velocity for step 4. It was demonstrated that this recycling process is able to ensure a level of migration of potential unknown contaminants into food below the conservatively modelled migration of 0.1 μg/kg food. Therefore, the Panel concluded that the recycled PET obtained from this process is not considered to be of safety concern when used at up to 100% for the manufacture of materials and articles for contact with all types of foodstuffs, including drinking water, for long‐term storage at room temperature, with or without hotfill. Articles made of this recycled PET are not intended to be used in microwave and conventional ovens and such uses are not covered by this evaluation.